PLC, SCADA & Control-System Automation

Design and integration of PLC and SCADA control systems that automate and supervise machinery and production lines.

Pricing

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Scoped per line, I/O count, and site conditions.

6–16 weeks depending on line complexity

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Overview

We engineer programmable logic control and SCADA supervisory systems that automate equipment, sequence production, and give operators real-time visibility and control. From greenfield lines to retrofits of legacy machinery, we deliver reliable, safety-aware control with clean HMI screens and centralized monitoring.

Problems we solve

  • Manual machine operation that is slow, inconsistent, and error-prone
  • No real-time visibility into line status, faults, or throughput
  • Aging or proprietary controllers that are hard to maintain or expand

Key features & capabilities

  • PLC programming and control-logic design
  • SCADA/HMI development and alarm management
  • Sensor, drive, and actuator integration
  • Safety interlocks and redundancy
  • Historian and real-time dashboards

How you benefit

  • Higher throughput with consistent, repeatable operation
  • Reduced downtime through real-time fault detection
  • Fewer operating errors and safer line control
  • Clear production visibility for faster decisions

Relevant use cases

  • Automating a packaging line
  • Retrofitting legacy machine controls
  • Centralized SCADA for a plant

Implementation process

  • Site assessment and controls requirements capture
  • Control narrative, I/O list, and architecture design
  • Programming, HMI build, and FAT testing
  • Commissioning, SAT, and operator handover

What you receive

  • Control system design & documentation
  • Programmed PLC/SCADA application
  • HMI screens & alarm config
  • Commissioning & training

Integration options

  • MES/ERP systems
  • Historians & databases
  • Existing field devices & drives

Deployment models

  • On-premises / on-machine
  • Edge gateway
  • Hybrid (edge + cloud monitoring)

Security & compliance

  • OT network segmentation & hardening
  • Role-based operator access

Support & maintenance

  • Maintenance & remote support contracts
  • Spare-logic backups & change management

Service packages

Choose a starting point — every engagement is tailored, and final scope and pricing are confirmed in your quote.

Starter

Small teams or a single site validating the solution.

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Professional

Growing organizations needing a production-grade rollout.

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Business

Multi-team or multi-site operations with integration needs.

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Enterprise

Large-scale, mission-critical deployments with strict SLAs.

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Fully Customized

Unique requirements scoped end-to-end to your goals.

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Why choose AXZRO?

Controls expertise combined with IT/OT security and networking

Vendor-neutral selection — the right PLC/SCADA for your line, not ours

Clean HMIs and documentation your operators and maintainers will actually use

Frequently asked

Can you work with our existing PLC brand?

Yes — we work vendor-neutral across Siemens, Allen-Bradley, Schneider, and others, and integrate with your existing field devices.

Do you handle safety systems?

We design safety interlocks and redundancy as part of the control architecture, aligned to your site's safety requirements.

Related services

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Request a Quote
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